Yamaha XL700 WaveRunner 2001 Owner's/operator's Manual

Other manuals for XL700 WaveRunner 2001: Supplementary Service Manual

Summary of XL700 WaveRunner 2001

  • Page 1

    Read this manual carefully before operation! Owner’s/operator’s manual lit-18626-04-03 xl700 2001 u.S.A. Edition waverunner.

  • Page 3: To The Owner/operator

    E eju00270 to the owner/operator thank you for choosing a yamaha water- craft. This owner’s/operator’s manual contains information you will need for proper opera- tion, maintenance, and care. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your ne...

  • Page 4: Contents

    E eju00273 contents read this owner’s/operator’s manual carefully before operating your watercraft. General and safety information 1 feature and functions 2 operation 3 maintenance and care 4 troubleshooting and emergency procedures 5 appendix 6.

  • Page 5: General and

    E 1 eju00274 general and safety information identification numbers.............................1-1 primary identification (pri-id) number ..1-1 hull identification number (hin).............1-1 engine serial number..............................1-1 emission control information.................1-2 appr...

  • Page 6: Identification Numbers

    1-1 e eju00699 identification numbers record your primary identification (pri- id) number, hull identification number (hin) and engine serial number in the spaces pro- vided, to assist you in ordering spare parts from a yamaha dealer. Also record and keep these id numbers in a separate place in case...

  • Page 7: Emission Control

    1-2 e eju00631a emission control information this engine conforms to the u.S. Environ- mental protection agency (epa) regulations for marine si engines for the year 2001. Approval label of emission control certificate this label is attached to the electrical box and muffler. 1 emission control infor...

  • Page 8: Important Labels

    1-3 e eju00293 important labels label location.

  • Page 9: Warning Labels

    1-4 e warning labels 1 2.

  • Page 10

    1-5 e 4 5 3 6 7 8.

  • Page 11: Caution Labels

    1-6 e caution labels 9 0 b a.

  • Page 12: Other Labels

    1-7 e other labels c e d f g.

  • Page 13: Safety Information

    1-8 e eju00686 safety information the safe use and operation of this watercraft is dependent upon the use of proper riding techniques, as well as upon the common sense, good judgment, and expertise of the operator. Every operator should know the fol- lowing requirements before riding the watercraft....

  • Page 14: Cruising Limitations

    1-9 e eju00613 cruising limitations ● scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vision of others. ● operate defensively at safe speeds and keep a safe distance away from people, objects, and other watercraft. ● do not ...

  • Page 15: Operation Requirements

    1-10 e ● this watercraft is not equipped with light- ing required for night operation. Do not operate the watercraft after sunset or before dawn, otherwise you increase the risk of colliding with another boat, which could result in severe injury or death. Eju00735a operation requirements ● all rider...

  • Page 16

    1-11 e ● helmets meeting snell or dot standards are required for ijsba-sanctioned races. You must decide whether to wear a hel- met while you ride for recreation. You should know that a helmet could help pro- tect you in certain kinds of accidents and that it could also injure you in others. A helme...

  • Page 17

    1-12 e ● do not attempt to modify this watercraft! Modifications to your watercraft may reduce safety and reliability, and render the watercraft unsafe or illegal for use. ● attach the engine shut-off cord (lanyard) to wrist and keep it free from the handle- bars so that the engine stops if the oper...

  • Page 18: Hazard Information

    1-13 e eju00313 hazard information ● when transporting or storing your water- craft, always place the fuel cock knob in the “off” position, otherwise gasoline may overflow from the carburetor. ● never start the engine or let it run for any length of time in an enclosed area. Exhaust fumes contain ca...

  • Page 19: Water-Skiing

    1-14 e ● keep away from intake grate 1 while the engine is on. Items such as long hair, loose clothing, or pfd straps can become entangled in moving parts resulting in severe injury or drowning. ● never insert any object into the jet thrust nozzle 2 while the engine is running. Severe injury or deat...

  • Page 20

    1-15 e ● a second person should be on board as a spotter to watch the skier; in most states it is required by law. Let the skier direct the operator’s control of speed and direction with hand signals. The spotter should sit securely on the pas- senger seat and hold onto the handgrip 1 with one hand ...

  • Page 21: Rules of The Road

    1-16 e eju00319 rules of the road yamaha watercraft is legally consid- ered a powerboat. Operation of the watercraft must be in accordance with the rules and regula- tions governing the waterway on which it is used. Just as there are rules that apply when you are driving on streets and highways, the...

  • Page 22: Rules When Encountering

    1-17 e rules when encountering vessels there are three main situations that you may encounter with other vessels which could lead to a collision unless the steering rules are followed: meeting: you are approaching another vessel head-on crossing: you are traveling across another vessel’s path overta...

  • Page 23: Other Special Situations

    1-18 e overtaking if you are passing another vessel, you are the give-way vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if another vessel is passing you, you should maintain your speed and dire...

  • Page 24

    1-19 e this system uses buoys and signs with distinctive shapes and colors to show regu- latory or advisory information. These mark- ers are white with black letters and orange borders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by ...

  • Page 25: To Get More Boating

    1-20 e eju00320 to get more boating safety information be informed about boating safety. Addi- tional publications and information can be obtained from many organizations, including the following. United states coast guard consumer affairs staff (g-bc) office of boating, public, and consumer affairs...

  • Page 26: Enjoy Your Watercraft

    1-21 e eju00322 enjoy your watercraft responsibly you share the areas you enjoy when riding your watercraft with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, waters, and wildlife with respect and courtesy. Whenever and wherever you r...

  • Page 27: Features and

    E 2 eju00326 features and functions location of main components ...............2-1 operation of controls and other functions....................................................2-4 rear seat.................................................2-4 front seat ..................................................

  • Page 28: Location of Main Components

    2-1 e eju00327 location of main components 1 cooling water pilot outlet use to verify cooling water flow. 2 bow eye use to attach rope for transporting, mooring or towing the watercraft in an emergency. 3 front storage compartment 4 hood 5 fuel cock knob use to select either normal or reserve fuel f...

  • Page 29

    2-2 e 1 engine shut-off cord (lanyard) attach to wrist so that the engine stops if the operator falls off the watercraft. 2 engine stop switch push to stop the engine normally. 3 clip insert into the engine shut-off switch to enable starting of the engine. Remove to stop the engine or prevent acci- ...

  • Page 30

    2-3 e 1 silencer prevents water from getting into the engine and reduces air intake noise. 2 spark plugs/caps 3 electrical box protects electrical components from water. 4 spark plug lead 5 muffler 6 fuel tank 7 oil tank 8 fuel filter 9 flush hose connector use to flush the engine cooling water pas-...

  • Page 31: Operation of Controls and

    2-4 e eju00328 operation of controls and other functions eju00335a rear seat to remove the rear seat: pull the rear seat latch 1 up, and then pull the seat off. To install the rear seat: insert the projections on the front of the seat into the stays on the deck, and then push the rear of the seat do...

  • Page 32: Front Seat

    2-5 e eju00714 front seat to remove the front seat: pull the front seat latches 2 on both sides up, and then lift the seat and pull it off. To install the front seat: insert the projections on the front of the seat into the stays on the deck, and then push the rear of the seat down to lock it in pla...

  • Page 33: Hood

    2-6 e eju00703 hood to open the hood, pull the latch 1 up, and then lift the hood up. To close the hood, push the hood down to lock it in place. Note: make sure that the hood is properly secured before operating the watercraft. Eju00347 fuel tank filler cap to remove the fuel tank filler cap 1 , tur...

  • Page 34: Fuel Cock Knob

    2-7 e eju00704 fuel cock knob the fuel cock supplies fuel from the fuel tank to the carburetors. The fuel cock knob 1 positions are explained as follows and are shown in the illustration. Off: with the fuel cock knob in this position, fuel does not flow. Always turn the fuel cock knob to this positi...

  • Page 35: Engine Stop Switch

    2-8 e eju00705 engine stop switch push this switch 1 (red button) to stop the engine normally. Eju00706 engine shut-off switch insert the clip 1 , on the end of the engine shut-off cord 2 , under the engine shut-off switch 3 (black button). The engine will stop automatically when the clip is removed...

  • Page 36: Throttle Lever

    2-9 e eju00351 throttle lever squeeze the throttle lever 1 to increase engine speed. Release the throttle lever to decrease engine speed or to return it to the idle posi- tion. Eju00353 start switch push the start switch 1 (green button) to start the engine. Note: the engine will not start when the ...

  • Page 37: Cooling Water Pilot Outlet

    2-10 e eju00354 cooling water pilot outlet this watercraft is equipped with a cooling water pilot outlet. When the engine is running, cooling water is circulated in the engine, and then it is discharged from the pilot outlet. To check for proper operation of the cool- ing system, check that water is...

  • Page 38: Engine Overheat Warning

    2-11 e eju00366 engine overheat warning system this model is equipped with an engine overheat warning system. If the engine starts to overheat, the engine speed will be limited to about 3,000 r/min. When this occurs, check for water dis- charge at the cooling water pilot outlet. If there is no disch...

  • Page 39: Handgrip

    2-12 e eju00367a handgrip the handgrip 1 provides a handhold for boarding the watercraft and for a spotter when facing rearward. Caution: do not use to tow objects, lift watercraft, or attach tie downs, otherwise damage could occur. Eju00371 oil level warning lamp if the oil remaining in the tank dr...

  • Page 40: Storage Compartments

    2-13 e eju00672a storage compartments a front storage compartment, a glove compartment, and seat storage compart- ments are provided. Note: ● make sure that the storage compartments are properly secured before operating the watercraft. ● the storage compartments are not designed to be waterproof. If...

  • Page 41

    2-14 e glove compartment a glove compartment 5 is located in front of the seat. To open the glove compartment, slide the latch 4 and then lift up the lid. To close the glove compartment, push the lid down until it locks securely. Glove compartment: capacity: 1.7 l (0.45 us gal, 0.37 imp gal) load li...

  • Page 42: –Memo–

    E –memo–.

  • Page 43: Operation

    E 3 eju00410 operation fuel and oil................................................3-1 gasoline ..................................................3-1 filling the fuel tank ..................................3-3 2-stroke engine oil...................................3-3 filling the oil tank ..............

  • Page 44: Fuel and Oil

    3-1 e eju00411a fuel and oil this engine uses yamaha’s oil injection system, which provides superior lubrication by ensuring the proper oil ratio for all operat- ing conditions. No fuel premixing is neces- sary except during the engine break-in period. Simply pour gasoline into the fuel tank and oil...

  • Page 45

    3-2 e caution: use only fresh gasoline that has been stored in clean containers. Gasohol there are two types of gasohol: gasohol containing ethanol and that containing meth- anol. Gasohol containing ethanol can be used if ethanol content does not exceed 10 % and the fuel meets minimum octane ratings...

  • Page 46: Filling The Fuel Tank

    3-3 e eju00724a filling the fuel tank caution: be careful when refueling. Avoid getting water or other contaminants in the fuel tank. Contaminated fuel can cause poor running or engine damage. 1. Open the hood and remove the front storage compartment. Also, remove all seats, so you can watch the fue...

  • Page 47: Filling The Oil Tank

    3-4 e eju00419a filling the oil tank warning ● do not add gasoline to the oil tank. Fire or explosion could result. ● oil in the bilge is a serious fire hazard. Wipe up any spilled oil immediately. Caution: do not allow the oil tank to become com- pletely empty. If the oil tank becomes empty the oil...

  • Page 48: Pre-Operation Checks

    3-5 e eju00422 pre-operation checks pre-operation check list before operating this watercraft, perform the checks in the following check list. See the accompanying text in this chapter for details on how to perform the checks. Warning if any item in the pre-operation check list is not working proper...

  • Page 49: Pre-Operation Check Points

    3-6 e eju00426 pre-operation check points engine compartment ventilate the engine compartment before each use. To ventilate the engine compartment, remove all seats and the front storage com- partment. (see pages 2-4 and 2-5 for front and rear seat, and 2-13 for front storage compartment.) allow the...

  • Page 50

    3-7 e eju00432a water separator check the water separator 1 for water. Normally the water separator is empty. The water separator retains any water entering through the fuel tank breather hose if the watercraft is capsized. If water remains in the water separator, drain it by removing the drain scre...

  • Page 51

    3-8 e eju00435a battery check the battery condition and the elec- trolyte level. Check that the battery leads are tightened securely and there is no corrosion on the battery terminals. Warning the battery must always be fully charged and in good condition. Loss of battery power may leave you strande...

  • Page 52

    3-9 e f0p03010 eju00728 fire extinguisher check that there is a full fire extinguisher on board. The fire extinguisher container 1 is located on the underside of the rear seat. (see page 2-4 for rear seat removal proce- dures.) to open the fire extinguisher container cap 2 , turn it counterclockwise...

  • Page 53

    3-10 e eju00447 throttle squeeze and release the throttle lever several times to make sure that there is no hesitation in its travel. It should be smooth over the complete range, and spring back to the idle position when released. Warning before starting the engine, always check the operation of the...

  • Page 54

    3-11 e eju00451a jet unit carefully check the jet intake for weeds, debris, or anything else that might restrict the intake of water. If the intake is clogged, cavitation could occur, reducing jet thrust, and possibly damaging the jet pump. In some cases, the engine may overheat because of lack of c...

  • Page 55

    3-12 e eju00452a switches check the start switch 1 , the engine stop switch 2 , and the engine shut-off switch 3 for proper operation. To check these switches place the water- craft in the water to provide adequate cooling. Start the engine, and then pull the engine shut-off cord 5 to remove the cli...

  • Page 56: Operation

    3-13 e eju00676a operation warning before operating your watercraft, become familiar with all controls. Con- sult your yamaha dealer about any con- trol or function you do not fully understand. Failure to understand how controls work could cause an accident or prevent you from avoiding an accident. ...

  • Page 57

    3-14 e 3. Gradually open the throttle to 3/4 or less. 4. Continue operation at 3/4 throttle or less until the first tankful of fuel has been used. 5. Fill the tank with straight gasoline, and then proceed with normal operation. Caution: failure to follow the engine break-in pro- cedure properly can ...

  • Page 58: Starting The Engine

    3-15 e eju00645a starting the engine warning never start the engine or let it run for any length of time in an enclosed area. Exhaust fumes contain carbon monox- ide, a colorless, odorless gas that may cause loss of consciousness and death within a short time. Always operate the watercraft in an ope...

  • Page 59

    3-16 e 2. Turn the fuel cock knob to the “on” posi- tion. Note: before starting the watercraft, after it has been sitting, remove the fuel tank filler cap to release any built-up pressure in the tank due to fuel expansion. 3. Attach the clip 1 to the engine shut-off switch 2 . Also, attach the engin...

  • Page 60

    3-17 e 5. While lightly squeezing the throttle lever, push the start switch (green button). Warning on this watercraft, the engine is con- nected directly to the jet pump. Starting the engine immediately generates some thrust. Apply only enough throttle to keep the engine running. 6. Release the sta...

  • Page 61: Stopping The Engine

    3-18 e eju00463a stopping the engine to stop the engine, release the throttle lever, and then push the engine stop switch (red button). Warning you need throttle to steer. Shutting off the engine can cause you to hit an obsta- cle you are attempting to avoid. A colli- sion could result in severe inj...

  • Page 62: Operating Your Watercraft

    3-19 e eju00674 operating your watercraft getting to know your watercraft operating your watercraft requires skills acquired through practice over a period of time. Take the time to learn the basic tech- niques well before attempting more difficult maneuvers. Operating your new watercraft can be a v...

  • Page 63: Riding Watercraft With

    3-20 e wear protective clothing. Severe internal injuries can occur if water is forced into body cavities as result of falling into the water or being near the jet thrust nozzle. Normal swimwear does not adequately protect against forceful water entry into rectum and vagina. All riders must wear a w...

  • Page 64: Starting The Watercraft

    3-21 e eju00484 starting the watercraft warning ● scan constantly for people, objects and other watercraft. Be alert for con- ditions that limit your visibility or block your vision of others. ● operate defensively at safe speeds and keep a safe distance away from people, objects, and other watercra...

  • Page 65

    3-22 e eju00486a starting and boarding in shallow water 1. Do not start the engine in less than 60 cm (2 ft) of water. Put the watercraft in water that is deep enough, and then board the watercraft from the side or the rear. 2. Attach the engine shut-off cord to your left wrist, and then install the...

  • Page 66: Water

    3-23 e eju00490a boarding and starting in deep water warning ● operator and passenger should prac- tice getting on board in shallow water before riding in deep water. Boarding in deep water requires more skill. ● the fatigue and exposure that could result after unsuccessful attempts to get back on t...

  • Page 67

    3-24 e eju00737a boarding with passengers warning severe internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzle. Do not apply throttle until each passen- ger is seated with his or her feet on the floor of the footwell and is holding on to th...

  • Page 68: Capsized Watercraft

    3-25 e note: the heavier the total weight of the operator and passengers, the more difficult it will be to balance the watercraft. Do not operate the watercraft when the total weight exceeds 240 kg (530 lb) including any cargo. If it is difficult to balance the vehicle at a standstill, proceed as fo...

  • Page 69

    3-26 e caution: be sure to remove the clip from the shut- off switch, otherwise the engine will overheat and engine damage may occur. 1. Shut the engine off by removing the clip from the engine shut-off switch. 2. Swim to the rear of the watercraft. Pull the watercraft over with left hand on ride pl...

  • Page 70: Turning The Watercraft

    3-27 e a b c d eju00499 turning the watercraft steering control depends on the combi- nation of handlebar position and the amount of throttle. Water sucked in through the intake grate is pressurized by the impeller in the jet pump. As the pressurized water is expelled from the pump through the jet t...

  • Page 71

    3-28 e warning ● do not release the throttle when trying to steer away from objects—you need throttle to steer. A collision could result in severe injury or death. ● when operating at higher speeds, make gradual turns or slow down before turning. Sharp high-speed turns may cause the watercraft to sl...

  • Page 72: Stopping The Watercraft

    3-29 e eju00621 stopping the watercraft the watercraft is not equipped with a sep- arate braking system. It is stopped by water resistance when the throttle lever is released. From full speed, the watercraft comes to a complete stop in approximately 95 m (310 ft) after the throttle is released and t...

  • Page 73: Beaching The Watercraft

    3-30 e eju00635 beaching the watercraft 1. Make sure no obstructions, boats or swimmers are near the beach. Release the throttle lever about 95 m (310 ft) before you reach the intended beaching area. 2. Approach the beach slowly and stop the engine before reaching land. Remem- ber: you need throttle...

  • Page 74: Post-Operation Checks

    3-31 e eju00691a post-operation checks always perform the following post-opera- tion checks after operating the watercraft. 1. Remove the watercraft from the water. 2. Wash down the hull, handlebars, and jet unit with fresh water. 3. Remove the seat and check the engine compartment for water. To dra...

  • Page 75

    3-32 e 7. If the watercraft will be stored for a week or more, lubricate internal engine com- ponents to help prevent corrosion. (see page 4-3 for lubrication procedures.) 8. Rinse the engine and engine compart- ment with a small amount of water. Caution: do not use high pressure when rinsing the en...

  • Page 76: Transporting

    3-33 e eju00679 transporting warning always place the fuel cock knob in the “off” position when transporting the watercraft, otherwise fuel could leak out into the engine or engine compartment, which would create a fire hazard. When transporting the watercraft on a trailer, secure the tie downs to t...

  • Page 77: Maintenance and

    E 4 eju00515 maintenance and care storage.......................................................4-1 flushing the cooling system ...................4-1 lubrication...............................................4-3 fuel system.............................................4-4 battery ......................

  • Page 78: Storage

    4-1 e eju00516a storage warning always place the fuel cock knob in the “off” position when storing the water- craft, otherwise fuel could leak out into the engine or engine compartment, which would create a fire hazard. Storage for prolonged periods of time, such as winter storage, requires preventa...

  • Page 79

    4-2 e 1. Put the watercraft on land in a horizontal position. 2. Open the flushing hose connector cap 1 , and then insert the garden hose adapter 2 into the flushing hose connector 3 and turn it until it is securely connected. 3. Connect the garden hose adapter to a water tap using a hose. 4. Start ...

  • Page 80: Lubrication

    4-3 e eju00526a lubrication warning to reduce the risk of fire or explosion: never pour or spray gasoline, or any sub- stance other than engine fogging oil through the holes in the carburetor silencer cover. Caution: ● be sure to replace the cap securely after fogging the engine. Otherwise water cou...

  • Page 81: Fuel System

    4-4 e 4. Install the cap securely. 5. Remove the spark plugs and pour approximately one tablespoon of engine oil into each cylinder. Grease the spark plug threads and install the spark plugs. 6. Lubricate all cables such as the throttle, choke, and steering cables. Note: use a yamaha power cable lub...

  • Page 82: Battery

    4-5 e eju00530 battery when the watercraft is not to be used for a month or more, remove the battery and store it in a cool, dark place. Clean the bat- tery casing using fresh water. Clean the bat- tery terminals. Apply dielectric grease or petroleum jelly to the battery terminals and to all exposed...

  • Page 83: Maintenance and

    4-6 e eju00535a maintenance and adjustments periodic inspection, adjustment and lubri- cation will keep your watercraft in the safest and most efficient condition possible. Safety is an obligation of the watercraft owner. The most important points of watercraft inspec- tion, adjustment and lubricati...

  • Page 84: And Tool Kit

    4-7 e note: a service manual is available for purchase through a yamaha dealer for owners who have the mechanical skills, tools, and other equipment necessary to perform mainte- nance not covered by this owner’s/opera- tor’s manual. Owner’s/operator’s manual and tool kit it is advisable always to ca...

  • Page 85: Periodic Maintenance Chart

    4-8 e eju00536 periodic maintenance chart the following chart gives general guidelines for periodic maintenance. However, depend- ing on your operating conditions maintenance may need to be performed more frequently. ( ● ) this mark indicates maintenance that you may do yourself. ( ❍ ) this mark ind...

  • Page 86: Inspecting The Fuel System

    4-9 e eju00537 inspecting the fuel system warning gasoline and its vapors are highly flam- mable and explosive. Check the fuel system for leaks, cracks, or malfunctions. If any problem is found, do the necessary repair or replacement as required. If repair is necessary, consult a yamaha dealer. Chec...

  • Page 87

    4-10 e eju00538 fuel filter this watercraft is equipped with a one- piece, disposable fuel filter 1 . The fuel filter should be replaced once a year or after every 200 hours of operation, or if water is found in the filter. Have a yamaha dealer replace the fuel filter if necessary. Warning do not tr...

  • Page 88: Inspecting The Oil Injection

    4-11 e eju00544 inspecting the oil injection system check the oil injection system for leakage, cracks, or malfunctions. If necessary, have a yamaha dealer repair the oil injection sys- tem. Check: ● oil tank for damage, cracks or leakage. ● oil tank for water or dirt. ● oil hose and joint for damag...

  • Page 89: Inspecting and Adjusting The

    4-12 e eju00546a inspecting the steering cable check for smooth operation of the handle- bars and jet thrust nozzle. Turn the handlebars as far as possible to the right and left and check that the distance between the jet thrust nozzle and the hull are equal on right and left sides. If steering is s...

  • Page 90: Cleaning and Adjusting The

    4-13 e eju00552a cleaning and adjusting the spark plugs the spark plug is an important engine component and is easy to inspect. The con- dition of the spark plug can indicate some- thing about the condition of the engine. For example, if the center electrode porcelain is very white, this could indic...

  • Page 91: Lubrication Points

    4-14 e note: ● wipe off any water on the spark plug or inside the cap before installing the spark plug cap. Push the spark plug cap down until it clicks. ● if a torque wrench is not available when you are fitting a new spark plug, a good estimate of the correct torque is 1/4 turn to 1/2 turn past fi...

  • Page 92

    4-15 e ● throttle cable (handlebar end) squeeze the throttle lever and remove the seal 1 . Spray a rust inhibitor into the outer cable. Refit the seal securely. ● steering cable (handlebar end) ● steering handle pivot shaft if the steering pivot shaft becomes loose, tighten the band 1 until a satisf...

  • Page 93: Adjusting The Choke Cable

    4-16 e eju00566a ● intermediate housing using a grease gun, fill the intermediate housing with water resistant grease through the grease nipple 1 . Grease capacity: initial 10 hours or 1 month: 33.0–35.0 cm 3 (1.11–1.18 oz) every 100 hours or 6 months: 6.0–8.0 cm 3 (0.20–0.27 oz) eju00570 adjusting ...

  • Page 94: Inspecting The Battery

    4-17 e eju00572 inspecting the battery check the level of the battery electrolyte and make sure the leads are secure. Warning battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. Elec- trolyte contains sulfuric acid. Avoid contact with skin, eyes or clothing. Antidotes extern...

  • Page 95

    4-18 e to replenish the battery: 1. Make sure that the electrolyte level is between the upper 1 and lower 2 level marks. 2. Refill the battery with distilled water if necessary. Caution: normal tap water contains minerals that are harmful to a battery. Use only dis- tilled water for replenishing the...

  • Page 96: Adjusting The Carburetor

    4-19 e eju00573 adjusting the carburetor the carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a yamaha dealer who has the professional knowledge and experience to perform it. However, the operator may adjust the trolling speed as p...

  • Page 97: Replacing The Fuse

    4-20 e eju00578a replacing the fuse the fuse is in the electrical box 1 . To replace the fuse: 1. Remove the cap 2 , pull out the red lead, and bring the fuse holder 3 out of the electrical box. 2. Open the fuse holder and replace the fuse 4 with one of the correct amper- age. Warning do not use fus...

  • Page 98: Specifications

    4-21 e eju00588 specifications model item unit xl700 watercraft capacity maximum people on board number of people 3 maximum load capacity kg (lb) 240 (530) dimensions length mm (in) 3,150 (124.0) width mm (in) 1,250 (49.2) height mm (in) 1,100 (43.3) dry weight kg (lb) 245 (540) performance maximum ...

  • Page 99: Troubleshooting

    E 5 eju00594 troubleshooting and emergency procedures troubleshooting .......................................5-1 troubleshooting chart.............................5-1 emergency procedures...........................5-3 cleaning the jet intake and impeller .......5-3 jumping the battery .................

  • Page 100: Troubleshooting

    5-1 e eju00595 troubleshooting if you have any trouble with your watercraft, use this section to check for the possible cause. If you cannot find the cause, or if the procedure for replacement or repair is not described in this owner’s/operator’s manual, have a yamaha dealer perform the necessary se...

  • Page 101

    5-2 e engine runs irregu- larly or stalls fuel empty refill as soon as possible 3-3 stale or contaminated have serviced by yamaha dealer 4-9 choke knob pulled push fully in 2-8 fuel filter clogged or water pooled have serviced by yamaha dealer 4-10 fuel tank water or dirt present have serviced by ya...

  • Page 102: Emergency Procedures

    5-3 e eju00597 emergency procedures eju00598 cleaning the jet intake and impeller if weeds or debris get caught in the intake or impeller, cavitation can occur, causing jet thrust to decrease even though engine speed rises. If this condition is allowed to continue, the engine will overheat and may s...

  • Page 103: Jumping The Battery

    5-4 e 2. Remove any weeds or debris from around the drive shaft, impeller, pump housing, and jet thrust nozzle. If debris is difficult to remove, consult your yamaha dealer. Caution: always avoid operating your watercraft in areas where weed growth is thick. If trav- eling in weeded areas is unavoid...

  • Page 104

    5-5 e eju00600 connecting the jumper cables 1. Connect the positive (+) jumper cable 1 to the positive (+) terminals of both bat- teries. 2. Connect one end of the negative (–) jumper cable 2 to the negative (–) termi- nal of the booster battery 3 . 3. Connect the other end of the negative (–) cable...

  • Page 105: Towing The Watercraft

    5-6 e eju00603 towing the watercraft if the watercraft becomes inoperative in the water, it can be towed to shore. If the watercraft must be towed in an emergency using a tow line, the operator should ride the watercraft, holding onto the handlebars. Caution: ● tow the watercraft slowly; water may e...

  • Page 106: Submerged Watercraft

    5-7 e eju00604a submerged watercraft if the watercraft is submerged or flooded with water, follow the procedure below and consult a yamaha dealer as soon as possi- ble. Failure to do so may result in serious engine damage! 1. Beach the watercraft and remove the stern drain plugs to drain the water f...

  • Page 107: Appendix

    E 6 eju00608 appendix limited warranty.......................................6-1 yamaha extended service (y.E.S.) .......................................................6-3 index...........................................................6-4.

  • Page 108: Limited Warranty

    6-1 e eju00636 limited warranty yamaha motor corporation, u.S.A. Water vehicle limited warranty yamaha motor corporation is proud of its heritage and reputation for producing products with high standards of quality and workman- ship. Product excellence provides the cornerstone for our commitment to ...

  • Page 109

    6-2 e this warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Yamaha motor corporation, u.S.A. Post office box 6555 cypress, california 90630 warranty questions and answers q. What costs are my responsibility during the warranty period? A. Th...

  • Page 110

    6-3 e yamaha extended service (y.E.S.) keep your yamaha protected even after your warranty expires with genuine yamaha extended service (y.E.S.). ● ● ● ● y.E.S. Is designed and administered by yamaha motor corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed covera...

  • Page 111: Index

    6-4 e eju00609 index 2-stroke engine oil................................... 3-3 a adjusting the carburetor ........................ 4-19 adjusting the choke cable ..................... 4-16 adjusting the trolling speed ................... 4-19 approval label of emission control certificate.............

  • Page 112

    6-5 e limited warranty...................................... 6-1 location of main components ................. 2-1 lubrication............................................... 4-3 lubrication points .................................. 4-14 m maintenance and adjustments ................ 4-6 manufactured...

  • Page 113

    Printed in usa july 2000—0.75 × 1 cr f0m-f8199-12 (xl700-z) printed on recycled paper yamaha motor corporation, usa.